Why have I never thought of that?? One of the machines we use is a nightmare for seeing if the tools clear when things are tight
We machine an alloy that does that, I've never machined it anywhere else and it can be so bleeding annoying!
I'm the same, the old boys always ground things up, but there's not much you can't order these days, PICCO bars are great for small bores and grooves.
Wow! Emery can grab at the best of times, never where gloves on a lathe, Mill, bandsaw etc, you were incredibly lucky. I'll wear the thin blue/green gloves if I'm on the grinder or deburring wheel, but they just rip away they could grab or wrap.