Tinkering begins this afternoon.
Ive found a spring of near identical dimensions to the original but a little longer.
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So both can be used to experiment. My plan is to do away with the steel top hat. In reality that is there for weight not spring support in a piston without a latch rod.
Sleeving the piston.
To address spring support, reduce tolerances and as a by product, add 'some' weight back to piston.
Cleaned the piston up and selected a steel coffee can.
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Ill let pictures do the talking..
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Its a little short but should be fine. A washer holds it all in tidy so spring end can unload. I can add a slip washer also.
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Spring guide.
The factory guide is a bit of an issue. Usually its simple to modify or drop a new guide in but not really the case on this one.
Ive never done this before but i sleeved the guide with more steel. Its a bit untidy looking but its on there solid right into the block. What i wanted was a hollow tube to fit but nothing around suitable. May go down that route or could get somthing bespoke made up i suppose.
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It isnt a great fit to spring but a definate improvement. Ill take sliding with some resistance over a few mm loose.
I filed a few areas and polished the sleeve and washer as that wasnt free spinning (guide steps up in OD towards the block) Its fine now. So not pretty but im confident it will hold up without issue.
Below is first setup to try with the longer spring.
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The comp tube needs deburring and cleaning next as its got some razor sharp cut outs.