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Uit rail nuts

I use T-nuts and flatten the sides on a grinding wheel to suit the rail width
 
M5, unless you want to drill and tap?


M5

Looking at m4 holes, going M8 will break the body of the nut, cause a weak spot, M6 might be OK but I wonder why you would need a big thread, it's not like to can hang 100kg off it?
 
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